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We are looking for a Quality Specialist to work in our Çorlu Algida factory.
Main Job Purpose
The process engineer is a key figure in a manufacturing organization, as he / she focuses on the customer requirements. Based on these, this role is to manage the process parameter of the process making sure that there are not deviation and so ensuring the stability of the process.
The process Engineer shall manage the process parameters of the manufacturing system, making sure that there are not deviation and so ensuring the stability of the process.
He / she is the contact with R&D, Quality, Equipment suppliers and also with Safety and Environment departments to define the ideal working conditions of the process in a way that the product will be produced under the expected specifications with a stable process which will be safe for the people and the environment.
Also he / she needs to work closely with Cost Deployment pillar which will be populated with data built up through application of the Managing Manufacturing Performance Code, which is key to ensuring focus on key losses.
Working directly with the line crews on a daily basis, the Process Engineer also acts as the technical trainer for line teams and provides coaching in phenomena identification, root cause analysis and the establishment of counter-measures.
Key Accountabilities : PLAN :
Define and maintain the optimum process parameters to ensure the maximum efficiency of equipment and production in accordance with the quality standards set by the company and the technical conditions
After defining all needed parameters, the process engineer will build the operating procedures and organize the workplaces to make sure that the production team can meet the expected performance maintaining the expected quality standard.
Introduce proposals for the introduction of advanced technological processes, types of equipment and technological equipment, automation equipment, optimal production modes for products
Participate in developing of process sheets and changeover matrixes
Make proposals on the organization of workplaces in order to reduce labor costs and improve sanitation and hygiene
Propose production technology improvement
Participate in conducting trial and industrial tests of new types of packaging materials, raw materials and finished products
Participate / lead improvement projects, study WCM tools and apply them in practice in improvement projects
Participate in the HACCP program, develops measures to reduce risks and guarantee consumer safety in the unit
Monitor the standards of the state of production and auxiliary equipment
Identify the causes of equipment malfunctions or defects.
Participate in the training of production operators. Participate in the annual certification of production operators
Develop and maintain a reporting system and working documentation regarding the production process functionality
Develop and support production team to create and update WCM activity boards
Advise and support, in cooperation with WCM coordinator, production staff on the application of WCM techniques
Participate in conducting internal meetings aimed at developing measures to prevent and eliminate non-conformities, and reduce losses
Analyze the causes of process failure, loss of packaging materials, raw materials and finished products as well as poor quality products or incidents in quality.
Takes part in the development of measures to prevent and eliminate them in the production process, as well as in consideration of incoming complaints for products with the department Quality assurance
After identifying the causes of equipment malfunctions or defects, if necessary, take part in the repair, installation, dismantling, testing and adjustment of particularly complex units of equipment (units and machines) in cooperation with maintenance
Immediately inform the immediate supervisor of any detected deviations from the normal operation of the equipment and malfunctions
Participate in projects to upgrade existing equipment, as well as purchase new ones
Professional Skills :
Analyse and optimise Supply Chain performance to create value
Optimise performance and networks through virtual sites
Delivering and implementing factory change including innovation
Managing and benchmarking production performance to defined standards
Optimising and managing site specific manufacturing processes
Managing regulatory compliance
Continuous Improvement WCM principles objectives and target setting
Implementing and integrating WCM Pillars
Using WCM Cost deployment / linking WCM Loss and Cost concepts to benefits
Applying WCM principles to the extended Supply Chain and Innovation
Customer, Shopper and Consumer quality needs and satisfaction
Managing process safety hazards and risks in manufacturing
System design and modelling
Packaging Technology & Engineering
Machinery design and specification
Materials or machine interaction and packaging design
Mould management and engineering
Standards and processes of fabrication and assembly
Instrument and Measurement
Heating, Ventilation and Air Conditioning (HVAC)
Electrical & Automation Engineering
Application of electrical equipment
Safety in Electrical
Regulatory requirements for design and operations
Sustainability in engineering design including energy water and waste management
Understanding country & category requirements
Developing market, product and supplier information
Experience Required :
Post Graduate level education; Mechanical, Chemical, Electrical, Foods Engineering.
Experience in statistics and process control tools. Experience in AM, PM, Quality and FI tools and processes.